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Toroidal Transformers

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Toroidal transformers are the smallest-sized transformers in regards to both weight and volume, which works to the advantage of toroidal transformer manufacturers because they can be easily incorporated into any power source application that can accommodate its shape. Industries that benefit from toroid transformers include electronics, aerospace, musical instrument, private security, meteorology and transportation and many more. Read More…

Toroidal Transformers A toroidal transformer is an electro-magnetic device used to transfer electrical energy away from one electric circuit and toward another without changing its frequency. Toroidal transformers are donut-shaped transformers, which are highly space efficient and excellent for reducing electromagnetic interference. Offering quiet, efficient operation, toroidal transformers have very low stray magnetic fields because they have almost no air gaps.
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Leading Manufacturers

Antigo, WI  |  800-826-9741

We believe in offering the very best to all customers. We offer a full range of transformers, including electric transformers, current, and toroidal transformers.

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Johnson Electric Coil Company $$$

Perris, CA  |  951-277-0757

With more than 500 current transformer manufacturers in the world, Triad Magnetics realizes you have a choice. Why choose Triad? Having served the needs of many industries for more than half a century, Triad believes its experience makes the difference. And if there is one point experience has taught it, it is that it must remain flexible and adaptable to the changing needs of the market.

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Triad Magnetics $$$

Gaobu Town, OVR  |  818-863-9000

22 years in the transformer industry since DELTA Electronics, PROWELL is an EMS provider as well as a leading manufacturer specializing in producing Magnetic LED lighting drivers, power adapters, electric transformers, linear power transformers, toroidal transformers ring core inductors, Experienced in precise die casting mold, plastic injection molding parts and metal sheet stamping in South China , we can cooperate with clients’ engineer to turn design ideas into perfect products. our major marketing is in USA, CANADA and UK.

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Dongguan Prowell Precision Technology Co., Ltd. $$$

McHenry, IL  |  815-344-2900

Lenco Electronics, Inc. specializes in a wide variety of custom electric transformers. Lenco’s success has not come about by accident, but by providing its customers with high-quality products.

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Lenco Electronics, Inc. $$$

Fraser, MI  |  800-229-9410

Osborne is an innovative and hardworking design business based in the Detroit area since 1932. We are a market leader in the design and production of premium quality electromagnetic components. Our designs are found in leading laboratories and mission critical applications. Think of Osborne first when you need superior transformers and inductors. With our experience developing over 10,000 custom designs, we offer the insight to quickly transform your ideas into reality. Osborne is your ideal design partner.

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Osborne Transformer Corporation $$$

Mount Holly, NJ  |  800-856-7699

With over 40 years of experience, we’ve designed and manufactured a wide array of mid- to high-frequency electronic transformers in numerous sizes and shapes. We specialize in toroidal, pot core, e core and bobbin-based transformers, as well as baluns, chokes, bar chokes and more. Plus, our winding specialists can manufacture components that fit into even the smallest spaces.

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Mech-Tronics $$$
placeholder image Johnson Electric Coil Company Triad Magnetics Dongguan Prowell Precision Technology Co., Ltd. Lenco Electronics, Inc. Osborne Transformer Corporation Mech-Tronics

Used as transformers in main power supplies, additional applications for toroid power transformers include audio amplifiers, battery chargers, induction loop equipment, household appliances, motor drives, cranes, lighting and medical devices. Toroidal transformers are also used as inductors in low frequency transmitters and receivers.

The central part of a toroidal transformer is its donut-shaped core. The core is constructed from grain-oriented silicon-iron or permalloy, which is slit to form a steel strip. The steel strip is then wound into a coil, made from powdered iron. The construction of the strip ensures that all of the molecules are aligned with the direction of flux, or the rate of flow of energy across a given surface, and increases the capacity for magnetic induction.

Toroidal Transformer Toroidal Transformers - MCI Transformer Corporation

Since the core is closed and ring-shaped, air gaps are eliminated that are inherent in other cores. The cross-section of the core is typically either square or rectangular but can also be cylindrical in pricier cores.

The primary and secondary coils are wound in a densely concentrated manner to ensure that the entirety of the core's surface is covered. The two coils are linked by a magnetic field and act as conductors. When the primary coil receives AC voltage, this produces a varying magnetic field of voltage surrounding the conductor; the magnetic field activates the secondary conductor coil. This results in the toroid transformers changing the voltage and transferring electrical energy, ideally with the least amount of energy loss.

The design of toroid transformers prevents energy loss by confining the magnetic flux in the core. There are two directions of fluxes in the toroid magnetic field. Poloidal flux threads the hole in the center of the torus, and toroidal flux is parallel to the core of the torus.

Toroidal Transformer Informational Videos